Product Description
| Tooth trace | involute |
| Material | 18CrNiMo7-6 |
| Process | foging, lating, hobbing, internal and plane grinding, tooth grinding |
| Pressure angle | 20° |
| Quality level | DIN 3962 class 6 |
| Type | Mn=4, Z=123, β=17°, X=-0.0905 |
Machining Capability
Our Gear, Pinion Shaft, Ring Gear Capabilities:
| Capabilities of Gears/ Splines | ||||||
| Item | Internal Gears and Internal Splines | External Gears and External Splines | ||||
| Milled | Shaped | Ground | Hobbed | Milled | Ground | |
| Max O.D. | 2500 mm | |||||
| Min I.D.(mm) | 30 | 320 | 20 | |||
| Max Face Width(mm) | 500 | 1480 | ||||
| Max DP | 1 | 0.5 | 1 | 0.5 | ||
| Max Module(mm) | 26 | 45 | 26 | 45 | ||
| DIN Class Level | DIN Class 8 | DIN Class 4 | DIN Class 8 | DIN Class 4 | ||
| Tooth Finish | Ra 3.2 | Ra 0.6 | Ra 3.2 | Ra 0.6 | ||
| Max Helix Angle | ±22.5° | ±45° | ||||
Our Main Product Range
1. Spur Gear
2. Planetary Gear
3. Metal Gears
4. Gear Wheel
5. Ring Gear
6. Gear Shaft
7. Helical Gear
8. Pinion Shaft
9. Spline Shaft
Company Profile
1. 21 years experience in high quality gear, gear shaft’s production, sales and R&D.
2. Our Gear, Gear Shaft are certificated by ISO9001: 2008 and ISO14001: 2004.
3. CHINAMFG has more than 50 patents in high quality Gear, Gear Shaft manufacturing.
4. CHINAMFG products are exported to America, Europe.
5. Experience in cooperate with many Fortune 500 Companies
Our Advantages
1) In-house capability: OEM service as per customers’ requests, with in-house tooling design & fabricating
2) Professional engineering capability: On product design, optimization and performance analysis
3) Manufacturing capability range: DIN 3960 class 8 to 4, ISO 1328 class 8 to 4, AGMA 2000 class 10-15, JIS 1702-1703 class 0 to 2, etc.
4) Packing: Tailor-made packaging method according to customer’s requirement
5) Just-in-time delivery capability
FAQ
1. Q: Can you make as per custom drawing?
A: Yes, we can do that.
2. Q: If I don’t have drawing, what can you do for me?
A: If you don’t have drawing, but have the sample part, you may send us. We will check if we can make it or not.
3. Q: How do you make sure the quality of your products?
A: We will do a series of inspections, such as:
A. Raw material inspection (includes chemical and physical mechanical characters inspection),
B. Machining process dimensional inspection (includes: 1st pc inspection, self inspection, final inspection),
C. Heat treatment result inspection,
D. Gear tooth inspection (to know the achieved gear quality level),
E. Magnetic particle inspection (to know if there’s any cracks in the gear).
We will provide you the reports 1 set for each batch/ shipment.
| Material: | Alloy Steel |
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| Load: | Drive Shaft |
| Stiffness & Flexibility: | Stiffness / Rigid Axle |
| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can gear shafts be used in precision machinery and equipment?
Yes, gear shafts are commonly used in precision machinery and equipment. Precision machinery requires high accuracy, reliability, and smooth operation, and gear shafts play a critical role in achieving these requirements. Let’s explore the reasons why gear shafts are suitable for precision machinery:
- Power Transmission:
Gear shafts are essential components for transmitting power between various components in precision machinery. They enable the transfer of rotational motion and torque from the input source to the desired output, allowing the machinery to perform its intended function precisely and efficiently.
- Precise Positioning and Control:
Gear shafts, along with gears and other related components, enable precise positioning and control in precision machinery. By utilizing carefully designed gear ratios and configurations, gear shafts can accurately control the speed, direction, and timing of movements within the machinery. This precision is crucial in applications such as robotics, CNC machines, and other automated systems.
- Load Distribution:
In precision machinery, gear shafts help distribute loads evenly across various components. By utilizing multiple gears and shafts, the transmitted load can be distributed over a larger surface area, reducing stress concentrations and minimizing the risk of premature wear or failure. This load distribution capability is vital in maintaining the integrity and longevity of precision machinery.
- Backlash Control:
Backlash refers to the slight clearance or play between meshing gears. In precision machinery, it is crucial to minimize or control backlash to ensure accurate and repeatable movements. Gear shafts, when properly designed and manufactured, can contribute to minimizing backlash by maintaining precise gear meshing and reducing any unwanted movement or play between the gears.
- High Torque Transmission:
Precision machinery often requires the transmission of high torque while maintaining accuracy and reliability. Gear shafts are capable of handling high torque loads and transmitting power efficiently. They are designed to withstand the forces and stresses associated with high torque applications, ensuring reliable operation and minimizing power losses.
- Customization and Adaptability:
Gear shafts can be customized and adapted to meet the specific requirements of precision machinery. They can be manufactured with various materials, such as steel or specialized alloys, to achieve the desired strength, durability, and dimensional accuracy. The gear profiles, shaft dimensions, and other parameters can be tailored to suit the particular application, allowing for optimal performance and compatibility within precision machinery.
- Reliability and Longevity:
Gear shafts are known for their reliability and long service life when properly designed, manufactured, and maintained. They are subjected to rigorous quality control measures to ensure dimensional accuracy, surface finish, and appropriate hardness. This focus on quality and precision results in gear shafts that can withstand demanding operating conditions and provide consistent performance over an extended period.
In summary, gear shafts are indeed suitable for use in precision machinery and equipment. Their ability to transmit power, enable precise positioning and control, distribute loads, control backlash, handle high torque transmission, offer customization options, and provide reliability and longevity make them essential components in achieving the accuracy and performance required by precision machinery.
What are the advantages of using a gear shaft in various gear arrangements?
A gear shaft offers several advantages when used in various gear arrangements within mechanical systems. It plays a critical role in transmitting motion and power efficiently. Here are the advantages of using a gear shaft:
- Mechanical Power Transmission:
A gear shaft enables the transmission of mechanical power between gears in a gear arrangement. By connecting and meshing with multiple gears, the gear shaft efficiently transfers rotational motion and torque from the driving gear to the driven gear. This power transmission capability allows for the amplification, reduction, or redirection of power as required by the mechanical system, enabling the efficient operation of machinery and equipment.
- Speed and Torque Conversion:
With the use of different gear arrangements on a gear shaft, it becomes possible to convert speed and torque. By employing gears with different numbers of teeth or gear ratios, the rotational speed and torque output can be adjusted. Gear arrangements like spur gears, helical gears, bevel gears, and planetary gears on the gear shaft allow for precise speed and torque conversion, enabling the adaptation of mechanical systems to specific requirements.
- Mechanical Advantage:
A gear shaft offers the advantage of mechanical advantage. By incorporating gears with different sizes or gear ratios, the gear shaft can provide mechanical advantage in terms of torque amplification or speed reduction. This allows for the efficient utilization of available power and the optimization of mechanical system performance. Mechanical advantage is particularly beneficial in applications where high torque or precise speed control is required.
- Versatility and Flexibility:
The use of a gear shaft provides versatility and flexibility in gear arrangements. Different types of gears can be mounted on the gear shaft, allowing for the creation of complex gear systems. Gear arrangements can be customized based on the specific requirements of the mechanical system, such as space constraints, torque demands, and speed ranges. The gear shaft’s versatility enables the implementation of various gear combinations, making it adaptable to a wide range of applications.
- Smooth and Reliable Operation:
When properly designed and manufactured, a gear shaft ensures smooth and reliable operation of the gear arrangement. The gear teeth on the gears mesh with precision, guided by the gear shaft, resulting in minimal noise, vibration, and backlash. The gear shaft’s stable and accurate rotation facilitates the synchronized movement of gears, promoting efficient power transmission and reducing wear on the gear teeth. This contributes to the overall longevity and reliability of the mechanical system.
- Durability and Load Capacity:
A gear shaft, constructed from durable materials and designed to handle high loads, offers excellent durability and load-carrying capacity. The gear shaft’s robust construction allows it to withstand the forces and stresses encountered during power transmission. It ensures the gear arrangement can handle the required torque, resist deformation, and maintain its integrity under demanding operating conditions.
In summary, the advantages of using a gear shaft in various gear arrangements include mechanical power transmission, speed and torque conversion, mechanical advantage, versatility and flexibility, smooth and reliable operation, durability, and load-carrying capacity. Gear shafts are essential components that enhance the performance, efficiency, and reliability of mechanical systems.
What is a gear shaft and how does it function in mechanical systems?
A gear shaft is a key component in mechanical systems that transmit rotational motion and power between gears. It acts as a mechanical linkage, connecting two or more gears and enabling the transfer of torque and rotational speed. Here’s how a gear shaft functions in mechanical systems:
- Power Transmission:
A gear shaft serves as a means of power transmission between gears. When one gear is rotated, either by an input source or another gear, the gear shaft transmits the rotational motion to the connected gear or gears. This allows for the transfer of power from one gear to another, resulting in the desired mechanical output.
- Support and Alignment:
A gear shaft provides support and alignment for the gears it connects. It is typically mounted on bearings or bushings within the mechanical system, allowing it to rotate smoothly. The bearings help reduce friction and wear, ensuring efficient power transmission and prolonging the lifespan of the gears and the shaft.
- Torque Transmission:
In addition to transmitting rotational motion, a gear shaft also transmits torque. Torque is the rotational force that causes an object to rotate. As a gear shaft connects gears with different sizes or numbers of teeth, it allows for torque multiplication or reduction, depending on the gear ratios. This enables mechanical systems to achieve the desired speed and torque requirements for specific applications.
- Speed Control:
The gear shaft, along with the gears it connects, plays a crucial role in controlling rotational speed. By using gears with different sizes or ratios, the gear shaft can increase or decrease the rotational speed of the output gear compared to the input gear. This speed control capability is essential in various applications, such as adjusting the speed of machinery or enabling different speed settings in vehicles.
- Directional Change:
Another function of a gear shaft is to change the direction of rotational motion. By using gears with specific tooth profiles and arrangements, the gear shaft can redirect the rotational motion by 90 degrees or any desired angle. This directional change allows mechanical systems to transmit motion and power efficiently in different orientations, enabling complex machinery and mechanisms.
- Load Distribution:
A gear shaft helps distribute the load evenly among the connected gears. As the gears engage with each other through their teeth, the gear shaft ensures that the force and torque applied to one gear are evenly transferred to the others. This load distribution minimizes excessive stress on individual gears, promotes smooth operation, and enhances the overall durability and reliability of the mechanical system.
In summary, a gear shaft is a critical component in mechanical systems that facilitates power transmission, torque transfer, speed control, directional change, load distribution, and alignment of gears. Its proper design, installation, and maintenance are essential for efficient and reliable operation of various machinery and mechanisms.
editor by CX 2023-11-28