helical gear reducer

Helical geared motors are the most typical and cost-effective solution for many drive applications. Helical equipment models are coaxial, where in fact the gear unit output shaft is in line with the motor shaft. A solid shaft is constantly used as output shaft. Additional parts – e.g. gear tires or chain wheels – to transfer the pressure to the driven load are consequently required. Solutions making use of helical geared motors can handle an extremely variable speed range.
SIMOGEAR helical geared motors are available for the power range up to 20 HP (15 kW) and rated gear unit torques up to 5,900 ft-lb (8,000 Nm).
Ever-Power Helical Gear Engine Features
Ever-Power Helical Gear Electric motor 2-Stage
Integrates with Siemens drives and automation
Energy conserving (Mechanical efficiencies up to 96%)
NEMA Ever-Power motors
2 or 3-stage construction
Foot, flange mounting
Solid shaft, hollow shaft, and Ever-Power keyless tapered shaft locking system
Technical Information
Helical Gear Motor – 2-Stage
Helical Gear Motor – 3-Stage
Sizes
13
13
Output Torque
74 – 14,000 ft-lb (100 – 19,000 Nm)
74 – 14,000 ft-lb (100 – 19,000 Nm)
Ratio
3.4 – 57
36 – 328
Motor Power
1/3 – 75 HP (0.25 – 55 kW)
1/3 – 75 HP (0.25 – 55 kW)
Helical Geared Motors for a wide range of applications
Motors with a helical gear unit from Ever-Power have a high power density and a large number of choices. The apparatus units are produced in three series and many sizes for an array of applications.
Ever-Power Helical Gear Systems impress with outstanding features:
Powerful
Our helical gear units provide a maximum torque of 26,000 Nm (since an Industrial gear unit up to 250.000 Nm).
Efficient
High efficiency escalates the productivity of the application form.
Hygienic
Ever-Power Helical Gear Devices have wash-down capability thanks to their smooth surfaces.
Robust
If required, we are able to treat Ever-Power Helical Geared Motors with nsd tupH Corrosion Safety, which also withstands aggressive cleaning agents.
Always the right alternative: Our Helical Geared Motors
No two applications are the same. Due to this, Ever-Power supplies three different drive solutions with helical gear units. All variants can be found as flange or foot/flange mounted versions.
The all-rounder
Regular Helical Geared Motors have a wide variety of uses and offer verified quality. This kind of geared motor is offered from Ever-Power in six sizes, in two or three stage variations with torque ranges from 50 to 700 Nm. We produce the gear wheels for helical gear units from highly wear-resistant, case-hardened steels.
Compact power packs
Our UNICASE Helical Geared Motors have a compact design, with an exceptionally robust grey cast iron housing. They are equipped with especially efficient motors to be able to operate as efficiently as possible, actually at the utmost torque of 26,000 Nm.
Discover more about the powerful UNICASE Helical Geared Motors!
Find out more
Easy maintenance: Wash-down capable helical geared motors
With the Ever-Power series we placed a higher priority on a smooth, simple to clean surface. This feature is especially important for users in hygienically vital sectors such as the meals or pharmaceutical industries.
Based on the size of the apparatus unit, we generate Ever-Power Helical Gear Units with a die cast aluminium or grey cast iron casing. In this way you obtain optimum overall performance with every variant.
The aluminium housing of the Ever-Power series provides natural corrosion protection. However we can also provide additional protection if required with the innovative nsd tupH surface area treatment. In contrast to typical paint it cannot flake off – a great advantage in harsh environments. Read here how Ever-Power Helical Geared Motors optimise production at the chocolate producer Zotter in Austria.
Ever-Power design for foot and flange installation. Gear casing machined on all sides for universal software.
Optimized gearing geometry here and in all the other versions results in excellent running smoothness. For special environmental conditions the apparatus unit can be installed with two shaft seals.
Technical Data
Number of sizes:18
Power Range:0,12 – 55kW
Output torque range:23 – 14,000Nm
Ratio:0.8 – 13,500
Output option:output shaft
Assembly/mounting:uniblock, flange, foot
Version
Solid shaft design
Footed, flanged or foot/flange mounting designs available
Inline gear units
Characteristics
Compact, space saving design
Torsionally rigid, high strength cast iron housing
High axial and radial load bearing capacity
Quiet Operation
Application Specific Solutions
Our most selling and most economical unit, the EP equipment motor, sets new requirements for reliability and economic climate and includes unparalleled standard features. An inverter friendly design provides for easy integration right now and a truly future proof solution. Inch or metric dimensioned result shafts are standard providing for easy integration into all your applications. The EP gear motor offers total versatility in mounting choices includes foot, base, encounter, and flange solutions. The engine terminal box could be mounted in alternative positions rotated in 90° steps around the electric motor frame providing for unparalleled integration possibilities.
EP gear motors adhere to UNITED STATES and International criteria, including NEMA, IEC, CSA, & CE, the EP series allows for worldwide acceptance, a true total answer for our global clients.
Superior protection of IP65 acc. to IEC 529 assures you that the EP series is definitely dirt tight and hose proof, and can be used outside or in wet and dusty environments without the use of additional enclosures. Complete rated output is offered by the result shaft of the unit.
Product Features
Torque 20 … 18.500 Nm
Output Speeds 0,3 … 450 min-1
versatile installation possibilities
Completely enclosed, sealed against dust and water spray
Lubrication change 1st after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Standard), IP66 (Optional)
Additional features:
Connecting with Plug connectors.
With integrated inverter up to 7,5kW.
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to Sobre 60034
Corrosion category predicated on DIN ISO 12944-5
C1, C2, C3, C4, C5-We, C5-M
Helical geared motors web store
On this page of our geared motors online store, you will find a large collection of gearbox units. This consists of worm gearboxes, spur gearboxes, bevel gearboxes, smooth gearboxes and planetary gearboxes in a variety of styles and speeds expressed in revolutions each and every minute (rpm, rev/min, min1). They can be purchased in common sizes, mounting positions, examples of protection and styles. Available engine powers range from 0.12 kW through 0.18 kW, 0.25 kW, 0.55 kW, 0.75 kW, 1.1 kW, 1.5 kW, 2.2 kW, 3 kW, 4 kW, 5.5 kW, 7.5 kW, 11 kW, 15 kW, 18.5 kW, 22 kW, 30 kW, 45 kW, 55 kW, 75 kW, to 90 kW, or could be quoted on request.
Geared motors of special design
Spur gear drives are available in various speeds, we.e. from less than 1 up to 1000 revolutions each and every minute (rpm, rev/min, 1/min). Spur gear motors are frequently also made to match customer’s individual requirements. With decades of encounter and our very own last assembly, we certainly are a perfect partner for businesses that require external expertise in a large spectrum of issues – whether it’s a geared motor with brake engine, a special shaft, particular supply voltage, a spur gear electric motor or explosion protected design. Our concentrate is on high quality quality, a competent team and a price that conforms to the marketplace.
In six single-stage and fourteen two-stage and three-stage sizes, the helical gearmotors by Ever-Power ensure an ideal ratio between power and space requirements.
Your advantages
High torque density
Long service life
R37 … R167 Reduced backlash option
RM series, specially created for agitating applications
The tried and tested modular idea and our strict quality requirements allow Ever-Power to supply a diverse selection of torques and reduction ratios with incomparably finely tuned gradings. With this excellent diversity, Ever-Power models new standards in neuro-scientific drive engineering.
Available versions
Single-stage or multi-stage
Foot-mounted or flange-mounted
Foot-mounted and flange-mounted
Flange-mounted with extended bearing hub
RX series (single-stage)
For high output speeds, the exclusively single-stage equipment devices RX57 to RX107 offer small solutions for one’s body design.
R series (two-stage and three-stage)
Our complete range of helical gearmotors supplies the ideal size and power solution for each drive task. And for applications where weight is an concern, our multi-stage gear systems provide something special: Thanks to their die-cast aluminum style, the models R07, R17 and R27 are three especially efficient lightweights – ideal as satellite drives and for use in light machine constructions. Reduced backlash helical equipment units are also available for particularly precise requirements.
RM series
RM gearmotors with extended result bearing hub certainly are a special type of helical gearmotor. They were designed especially for agitating applications and allow for high overhung and axial loads and bending moments. The rest of the data corresponds to that of regular helical gearmotors.