Custom Pulleys
Ever-power has the expertise and specialized features to manufactures pulleys that are created for the most intricate applications. Our state-of-the-artwork technology can accommodate any kind of machining including counterbores, keyways, setscrews, lightening holes, self-tracking guides plus much more. If it is technically feasible, we are able to produce it regardless of what size, material or detail required. Furthermore to assist with your tasks Ever-power can manufacture a prototype along with any production quantity.
Contact Application Engineering to discuss your customized pulley requirements and design challenges. You may also design your personal pulley model using our custom made 3D Model Configurator . Download your model or submit it for a free quote.
Custom Pulleys in Aluminium and other Finishes
Aluminum may be the standard steel for all stock pulleys and most custom pulleys. Nevertheless, there are a number of other materials and finished such as metal or hard anodized aluminum that your application may necessitate. Ever-power uses CNC technology and a highly skilled manufacturing team to make your custom pulleys with the fastest turnaround time in the industry. View our Materials and Finishes
We offer pulleys in various diameter sizes, ranging from 1 inch to 35 inches.
Our pulleys can be manufactured with many various kinds of belt grooves, including A,B,C,D,E,3V,5V,8V,J,K,L, and M groove types. We also offer pulleys with rope grooves, cable grooves, and Timing pulleys.
We specialize in manufacturing pulleys created from cast iron. We can also manufacture pulleys utilizing a variety of other components such as steel, bronze, plastic, aluminum, and brass.
We provide assistance through the design phase of customer orders, to greatly help our customers have the most cost effective and efficient pulley or sheave design.
We use the latest inspection tools that helps us to keep quality throughout the production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Optimum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Optimum Turning Length
Blanchard Grinder Optimum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Ranging from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies
About Custom Pulleys
In the world of manufacturing non-standard parts often equate to “custom” parts. Customized parts mean a complete host of factors that the majority of producers can’t afford; things like special tooling, manufacturing, and processes. These special extras needed to create customized parts mean an extended lead time and, eventually, increased prices.
For a number of companies, creating customized parts is handled in precisely this way. At Torque Transmissions, nevertheless, we have a different method of handling customized parts which makes 
better feeling for our business and for our clients businesses.
At Torque Tranny we make use of a PULL production process. Pull-through production is seen as a smaller sized batches, quick responses to client demands, and smooth product flow. This kind of production is an example of lean production and is the reason why we’re able to make orders to client specifications.
What characterizes the type of lean manufacturing Torque Transmitting utilizes?
Simply no inventory: we make what’s ordered
Same production process as is standard
Standardized tooling: we make use of our standard mold bottom system to make unique mold tooling, which outcomes in a very quick set up
Customer’s due date places the order in the production schedule
Once an order is started it techniques through the manufacturing procedure with no delays or queues
Pull-through production of this kind facilitates product customization because the products are produced if they are ordered. This allows us to offer products which will meet a customer’s needs, instead of offering standard products that may not meet the needs of a person or get the job done 100%.