bevel planetary gearboxes
Ever-Power planetary gearboxes are small power packs for coaxial applications where higher torques are required in restricted spaces. Users benefit from compact top-course drive technology with particularly high power densities and certainly smooth running also at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque upon output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input velocity: N1maxzul [min-1] up to 5250
Correct angle drives offering the output options of spiral bevel gears with actually higher ratios. Input side planetary stage in four sizes, suitable for any engine desired. Outside spiral bevel stage for powerful options such as for example hollow shaft, shrink disk, straight sided splined bore and internal involute spline. Gearbox sizes can be combined and optimised for optimum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. swiftness Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm depending on the gearbox size
Motor shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement Plenty of differents gear plans available
Bevel gearboxes can be realized using bevel gears with straight, helical or spiral teeth. The axes of bevel gearboxes usually intersect at an angle of 90 degrees, whereby other angles are also fundamentally possible. The direction of rotation of the drive shaft and the result shaft could possibly be the same or opposing, depending on the installation scenario of the bevel gears.
The simplest kind of bevel gearbox Bevel Planetary Gearbox includes a bevel gear stage with straight or helical teeth. This type of gearing is certainly cheaper to manufacture. However, since only little profile coverage can be understood with gearwheels with directly or helical tooth, this bevel gearbox runs quietly and has much less transmittable torque than other bevel gear teeth. When bevel gearboxes are found in combination with planetary gearboxes, the bevel gear stage is usually realized with a ratio of 1 1:1 to be able to increase the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth could be in the kind of spiral bevel gears or hypoid bevel gears. Spiral bevel gears have a high amount of total protection, but are already more costly to manufacture than bevel gears with straight or helical teeth because of their design.
The advantage of spiral bevel gears is that both quietness and the transmittable torque can be increased. High speeds are also possible with this kind of gear tooth. Bevel gearing generates high axial and radial loads during procedure, which can only become absorbed at one part due to the intersecting axes. Particularly when it is used as a quickly rotating drive stage in multi-stage gearboxes, special interest should be paid to the support lifestyle of the bearing. Also, unlike worm gearboxes, self-locking cannot be noticed in bevel gearboxes. When a right angle gearbox is necessary, bevel gearboxes can be used as a low-cost option to hypoid gearboxes
The advantages of bevel gearboxes:
Use when installation space is limited
Compact design
Can be combined with other types of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower efficiency level than planetary gearbox
Noisier
Cheaper torques in single-stage transmission ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Gear Box with optimum style feature and latest technology of improving the geometrical accuracy of the gear teeth profile with the group of experienced professionals. We certainly are a leading producer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Input Power : 0.25 HP to 100 HP
• Input Acceleration : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Engine / Hydraulic Motor
• nput Type : Hollow Input/ Free
Ever-Power Bevel Planetary Equipment Boxes consist of an interior toothed Ring Gear to which are arranged 3 Planet mounted on earth carrier engaging also with the Sun Equipment (Pinion) and reduced Output rate is taken through World Carrier and Ring Gear is remain stationary. Output shaft maintaining the same path of rotation as Input.
Ever-Power Bevel Planetary Gear Boxes widely used in Material Managing Equipments, Mechanical Industry, Sugars Industry, Cement Industry, Chemical substance Industry, Food Industry, Building Industry, Agricultural Sector, Power Industry, Cellular Cranes and Over mind Cranes etc
Ever-Power Gear Transmissions offers Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugars Crystallizer Drive, Bevel – Planetary Drive, Durable Planetary Drive ,BESPOKE BUILD Planetary Gearboxes, Equivalent Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Gear Boxes are Solid Input, Solid Output, Hollow Insight, Hollow Output, Solid Output Splined Shaft, Solid Input Splined Shaft, Hollow Result Splined Shaft, Hollow Input Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are produced from superior quality raw materials such as for example Alloy Steel EN8/Sobre9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/Sobre353, Cast Steel IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Steel and Hardened Steel.
Ever-Power Bevel Planetary Gear Boxes are highly efficient, Compact in Size, having high Shock Load Capacity, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in virtually any Position, Torque Multiplication, Insight and Result Rotation in same direction
The bevel planetary selection of gearboxes is of modular design and is developed and designed to specifically meet the multiple requirements of our customers. The mixture of floor gears and precision equipment components ensures performance performance and high uptime. The present selection of bevel planetary gearboxes contains four sizes, each as single, dual or triple stage design. This allows overall transmitting ratios from i = 3:1 to we = 512:1 to be noticed. Each gearbox variant is also available as precision design with reduced backlash.
Innovative solutions for most applications and numerous options – often special personalized solutions – are integral parts in the portfolio of Ever-Power
Case – hardenend and floor ring gears
Case – hardenend and surface planet gears and sun
pinions guarantee high tranny quality and long
lifetime
Low Backlash
Easiest mounting of electric motor through flexible flange
system
High flexibility with verified hollow drive shaft system
Integrated axial length compensation to pay
for thermal growth of the motor shaft
High efficiency and easy running right through high tooth
flank quality, planet gears with needle roller bearings
and high quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from i = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth working achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and brief delivery times.
7 harmonically developed sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 decrease stages
Unique seals (labyrinth seals or double seals with separate grease-filled chamber) that drive back lubricant leakage and contamination.
Output hollow shafts: cylindrical with keyway, cylindrical hollow shaft intended for shrink disc, and splined shaft.Input versions with adaptors for IEC, NEMA and hydraulic motors, flexible and liquid couplings, clutches and torque limiters.
Accessories such as for example torque hands, shrink discs, backstops and brakes, essential oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These compact shaft mounted Ever-Power gear reducers feature a mixture of planetary and bevel helical gears that takes benefit of the strengths of each technology: small size, reliability and easy maintenance. The BPH group of correct angle gearboxes combines one gradual helical stage with a set of Gleason bevel gears and a number of planetary stages. The design of the compact gear devices is based upon precise analyses using FEM methods, which means functionality, duration and silence. These lighter, more compact equipment reducers surpass traditional solutions, ensuring shorter production situations and lower production costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmission Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technology | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose parts are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective when compared to a stand-alone planetary gear unit, adapter, coupling, and motor.
A planetary gearmotor is more compact (shorter), as intermediate components such as adapter flanges and couplings aren’t necessary.
A lot of variants ensures the best possible adaptation to the application.
Finely graded equipment ratios because of the high variance of the Ever-Power gearmotor in the input end.
Short delivery occasions for regular variants of 4 – 16 weeks, depending on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The required data and dimension sheets for project planning are available immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely accessible DriveCAD tool.
Comprehensive range of additional elements available from the entire Ever-Power modular concept.
Comprehensive worldwide sales and service network.
Ever-Power as system and solution provider whom items complete drive systems in one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for market applications in material handling, sugar, marine, defense, cement, chemical, meals, power, agriculture and more. Ever-Power planetary gearboxes possess modular design, great quality, high energy efficiency, low noise, long service life, high radial loading capability, and all at cost effective prices with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill 
drive, bucket wheel drive, slew drive, roller press drives, sugar mill drives with foot and shaft mounted.
All Ever-Power planetary equipment units can be found in high capacity ranges with proven Ever-Power quality. Ready offered sizes guarantee not only a sizable torque spectrum but also a product range that delivers you with multiple choices. Make the most of the flexibility Ever-Power offers, leverage the benefits of Ever-Power planetary gear units. Here, you will see off-the-shelf, highly sophisticated drive and gear unit solutions. Our standard product range already includes solutions for a sizable number of particular requirements that need to be taken under consideration in a great selection of applications.
Ever-Power also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in challenging industrial environments including Packaging, Textile, Chemical substance, Sugar, Material Handling Equipment, Mining, and Steel industries.
